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Inventory Units — Reservations

This guide explains how reservations work on Inventory Units, and what the Inventory Unit page buttons do when reserved stock looks “stuck”.

Key fields (quick glossary)

  • On-hand: physical stock in this location.
  • Reserved: stock held for open orders.
  • Available: what can be picked now (roughly: on-hand minus reserved).

Button: “Show orders holding reservation”

Use this when Reserved is non-zero and you need to see which orders are holding it.

What you’ll see:

  • A list of orders holding reservation on this Inventory Unit.
  • Each row shows a net reserved quantity per order.

How the system calculates “net reserved” (high level):

  • Reservation increases happen when stock is allocated or backordered for an order.
  • Reservation decreases happen when stock is released or shipped.
  • For serialised / on-pick items, the modal also includes open serial allocations (because serial allocations can represent a current reservation).

If an order looks shipped/complete but still shows a positive reserved quantity, that’s usually a stale reservation.

Button: “Release shipped reservations”

Use this when the Inventory Unit has reservations held by orders that are already shipped/fulfilled.

When this button appears:

  • ParcelPilot only shows this shortcut if it detects at least one reserving order that either:
    • has one or more shipments, or
    • is in a shipped/fulfilled-style status (e.g. shipped, delivered, fulfilled, in_transit).

What it does:

  • Creates a reservation-release entry for each affected order.
  • Reduces the Inventory Unit’s stored Reserved quantity accordingly.
  • Does not change physical stock (on-hand stays the same).

Safe workflow:

  1. Click Show orders holding reservation.
  2. Confirm the reserving orders are genuinely shipped/complete.
  3. Click Release shipped reservations.

If the button is not visible but you still think something is wrong:

  • Use Show orders holding reservation to identify the specific order(s), then handle the reservation on the Order itself.
  • See Reserved Stock for the order-level tools and decision guide.

Transfers: “Move reservations with stock”

When transferring stock, the Move reservations with stock toggle controls whether reservations follow the stock to the destination location.

  • OFF: transfer is limited by Available (on-hand minus reserved).
    • Use for normal relocations/tidy-ups.
  • ON: transfer can move up to On-hand, and reservations move with the stock.
    • Use for replenishment-style moves (bulk → pickface) where reserved stock needs to become pickable in the destination.

Full transfer workflow and examples:

Serialised / “on-pick” reservation behaviour

For serialised items (and items using an on-pick allocation strategy), reservations are typically created when the serial is allocated during picking/scanning.

Practical implications:

  • You may see Reserved = 0 on an Inventory Unit until a serial is actually allocated.
  • The Show orders holding reservation modal can include open serial allocations, because that represents the current “held” unit for an order.
  • This avoids double-counting reservations (reserving at order import and again at serial allocation time).